Services

Whether your project requires a simple receptacle installation or the design, construction, and commissioning of a complete automation system, Sterling Motor Technology has the expertise to deliver exceptional results. Our team consists of highly skilled professionals with extensive experience in motor and pump repair, servo repair, electrical contracting, electrical engineering, electronics repair, and control system programming. With a commitment to precision and innovation, we provide comprehensive solutions tailored to meet the unique needs of every project.

Scroll down to see our complete service list.

 

Motor Repair + Sales

Deciding whether to repair or replace a motor can be challenging. At Sterling Motor Technology, we accurately diagnose motor issues and recommend the best course of action. Whether your motor requires a simple “wash, bake, and bearings” service or a more extensive repair like a rewind, we adhere to strict guidelines to ensure a reliable and effective solution.

While most failed motors can be rewound, replacing a damaged motor with a new, energy-efficient model can often lead to better performance and cost savings. When evaluating rewound motor efficiency, deduct one percentage point for motors over 40 hp and two points for smaller motors. As a general rule, replacing a motor is recommended if it is under 40 hp, the rewind cost exceeds 65% of a new motor’s price, or if the motor was rewound before 1980.

However, there are cases where rewinding is the better option. Custom motors with modified shafts or unique frame adaptations may have long lead times for replacements. In today’s Lean Manufacturing environment, extended downtime may not be an option. In such cases, rewinding and rebuilding the motor can be the most practical and efficient solution.

Pump Repair + Sales

Pumps are inherently complex mechanical systems, requiring specialized knowledge for proper maintenance and repair. At Sterling Motor Technology Inc., we have the expertise and experience to restore your pump to optimal performance.

In addition to in-house repairs, we provide on-site services for pumps that cannot be easily relocated. Our comprehensive pump repair services include:

  • Seal replacement
  • Bearing replacement
  • Shaft rebuilds
  • Impeller rebuilds and replacements

Whether your pump requires a straightforward bearing and seal repair or a full-scale rebuild, Sterling Motor Technology is committed to delivering the highest quality service with precision and reliability.

Dynamic Balancing

Dynamic balancing is a crucial maintenance process for rotating equipment, including electric motors, fans, turbines, and pumps. It ensures smooth operation by minimizing vibrations caused by mass imbalances in rotating components such as rotors, impellers, and shafts.

Electrical Contracting

  Sterling Motor Technology is a fully licensed and insured electrical contracting firm. We provide innovative solutions for all your electrical needs, whether you require a new industrial or commercial installation, electrical system upgrade or a back-up power generator installation.

      We take great pride in the quality of our work, we offer full customer support during the installation and after the project has been completed.

PLC Programming

At Sterling Motor Technology, we take pride in our advanced programming capabilities. Whether it’s a simple intelligent relay module or a complex networked PAC system, our team has the expertise to deliver reliable and efficient solutions tailored to your needs.

We have successfully developed and implemented programming solutions across a wide range of applications, including:

  • Environmental Control Systems
  • Pump Control Systems
  • Stamping Press Retrofits
  • Coil Feeders
  • Die Protection Controllers
  • Vacuum Control Systems
  • Automotive Assembly Fixtures
  • Scrap Conveyor Controls
  • Robotic Weld Cells
  • Wire Draw Systems
  • Injection Molding Machine Retrofits

If you require programming support for any of the systems listed below, our technical team is ready to assist with expert upgrades and implementation.

Supporting Platforms:

Allen Bradley:

  • PLC-2 and PLC-5 Series Controllers
  • SLC100 and SLC150 Series Controllers
  • MicroLogix Series Controllers
  • SLC500 Series Controllers
  • CompactLogix Series Controllers
  • ControlLogix Series Controllers
  • Dataliner Series Displays
  • PanelView and PanelView Plus Series Displays
  • RSView-Based PC Displays

DirectLOGIC / Koyo:

  • DL05 Series Controllers
  • DL06 Series Controllers
  • DL105 Series Controllers
  • DL205 Series Controllers
  • DL305 Series Controllers (Including Legacy Models)
  • DL405 Series Controllers

Eaton / Cutler Hammer:

  • ELC Series Controllers
  • ELC Series Displays
  • EZ Series Controllers
  • EZD Series Displays

Moeller:

  • Easy Series Controllers
  • S4 Series Controllers
  • Titan Series Displays

Omron:

  • C Series Controllers

Siemens:

  • Logo Series Controllers
  • S5 Series Controllers
  • S7 Series Controllers

For expert programming solutions tailored to your specific requirements, contact Sterling Motor Technology today. Our skilled team is ready to optimize your system with precision and efficiency.

Automation Assembly

Sterling Motor Technology transforms your ideas into reality, no matter how basic the concept. Our success comes from collaborating closely with both existing and prospective clients, actively listening to their needs, and thoroughly understanding their current and future system requirements.

Our past automation projects include, but are not limited to:

  • Punch presses
  • Weld cells
  • Assembly fixtures
  • Agricultural sorting tables
  • Test fixtures
  • Industrial fixtures

Custom Panels

Sterling Motor Technology takes pride in its expertise in panel design and fabrication. Every panel we build meets or exceeds CSA and UL standards, and we can also customize panels to comply with global electrical standards. Whether using customer-specified components or our own Sterling Motor Technology specifications with IEC and NEMA-rated components, we ensure quality and reliability.

All panels undergo electrical approval and come with comprehensive documentation, including schematics, material lists, and component manuals.

Servo Repair

Servo motors are highly sophisticated devices that require specialized testing and repair procedures to ensure optimal performance. At Sterling Motor Technology, we have a dedicated servo testing and repair department equipped with advanced diagnostic capabilities.

Before disassembly, our technicians conduct a comprehensive evaluation using our dynamic diagnostic station. The servo motor undergoes rigorous testing to assess the condition of its magnets, rotor, windings, brake, and feedback device. Once the diagnostic process is complete, the servo is carefully dismantled, and all components are inspected and measured against the manufacturer’s specifications. Any components that do not meet OEM standards are replaced to ensure reliability and performance.

Following repairs, the servo is reassembled and subjected to a final round of testing, including load testing based on nameplate data. This meticulous process guarantees a fully restored servo motor that meets OEM standards for trouble-free operation.

Whether your servo requires a minor feedback device repair or a complete rebuild, Sterling Motor Technology is committed to delivering the highest quality service with precision and reliability.

Shift Coverage

At Sterling Motor Technology, we recognize that there are times when you may need additional support for your electrical and mechanical maintenance teams, whether due to vacations, sick leave, maternity or paternity leave, or to address outstanding preventative maintenance tasks.

To meet these needs, we offer a pool of qualified professionals, including journeymen and apprentice electricians, controls technicians, millwrights, and programmers, all with extensive experience in their respective fields. Our team is ready to seamlessly integrate with your staff and ensure smooth operations during these periods.

Substation Maintenance

As you’re aware, the electrical service, particularly the substation, is a critical yet often overlooked component of your electrical system. In today’s “just-in-time” manufacturing environment, any failure within this system can result in significant downtime and costly repair expenses. By implementing a routine or annual Sterling Motor Technology Preventative Maintenance Program, you can proactively detect and prevent such failures before they occur.

Our Preventative Maintenance Program includes thorough investigation and performance assessment of the following key components of your electrical service:

  • System earthing
  • System protection components
  • Voltage and current transformers
  • Circuit breakers
  • Control contactors and relays
  • Feeder cables
  • Overhead lines
  • Switchgear
  • Busbar system
  • Generators

With Sterling Motor Technology’s program, you can ensure the reliability and longevity of your electrical service while minimizing costly disruptions.

Thermal Imaging

Thermal imaging, also known as infrared thermography, allows us to detect temperature variations that could signal potential component failures. At Sterling Motor Technology Inc., we’ve invested in advanced thermal imaging equipment to inspect electrical devices, including motors, circuit breakers, contactors, bussways, gearboxes, and pumps. Incorporating thermal imaging into your preventative maintenance program can be incredibly valuable.

We can identify issues such as:

  • Bearing overheating caused by improper lubrication or overloading
  • Contactor wear
  • Breaker overloading
  • Incorrect gear lubrication
  • Loose buss bar fasteners
  • Weak buss plug finger springs
  • System grounding faults

Electrical Power Analyzing

Electrical Power Analyzing is the process of measuring, monitoring, and evaluating electrical parameters to assess the performance and efficiency of power systems. It helps in diagnosing power quality issues, optimizing energy consumption, and ensuring compliance with industry standards.